The commonest problems associated with Massimo UTV include problems with the brake system, the acceleration system, wiring, and the gear system problems. Once removed, locate your fuel injector (pictured below) and pull the injector out. Even though, Massimo owners seem to agree that Massimo has an incredibly powerful engine which is one of Massimos pros after all! Aside from that, I will check the engine compression and valve lash. Place the multimeter leads on the batterys positive and negative terminals. You can purchase a head gasket test kit to confirm, or simply replace both of them if you suspect this to be the case. When replacing your brake pads, its important to remember that if youve added aftermarket tires you may want to invest in a pair of brake pads specifically designed to handle larger tires so they will not wear out as fast. I used to drive it a few times a year, treatinjg the gas or emptying it when I could. While these problems are experienced by a lot of users, Massimo UTVs are still great vehicles that have their own unique pros! Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). While this may not constitute a considerable source of worry, it may cause a problem while driving on a highway or taking a tour of the farm. Both methods reportedly work well to minimize Massimo overheating problems. ATVTrader.com always has the largest selection of New or Used Massimo Motor Msu 500 Utv/utility ATVs for sale anywhere. I have tried calling Massimo but they never call me back. You may also have an issue with your battery. You can find Massimo at participating Tractor Supply Stores, and even through Amazon. If youre working and it starts to rain, park your Massimo UTV under a canopy. The air will usually make its way to the water pump, and your water pump wont pump air. It comes standard with a 3500 lb. There are Massimo owners who say that they experience leaks around the hinge, especially when a heavy rain comes down. Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. Spacious cargo bed for hauling farm produce, hay, and other cargo. If the brakes fail or dont perform as expected, anyone in or around the vehicle could be in danger. 500UTV 500LUTV OWNER'S MANUAL 44 This UTV should not be ridden by anyone under 16 years of age. The proper valve clearances can generally be found on a placard up under the drivers side fender of your machine, or in your service manual. It usually will start back up but continues running rough. If it appears to be in bad shape, you can order a replacement online. Welcome to Off-Road Care. k-bo, Just Repainted my Trooper and was wondering if anyone has or can make the stickers for the tropper?? Call an expert to diagnose and troubleshoot the problem. Sometimes, youll only shift gears after turning the engine off. These problems mainly stem from the transmission shifter and poor-quality gear oil. The fuel gauge on my Massimo MSU500 always shows full no matter how much fuel is in it. Now is a good time to pull the clutches for proper cleaning and service. 2. The engine sometimes overheats without any known cause. **Update**, Massimo Buck 250 won't start - engine light on. This sound generally indicates it is time for new brake pads. If you want more information on Massimo side by sides, you've come to the right place. Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. Check for loose, torn, or cut wires before hitting the road. Primary hours. Have a look at some of the customer reviews to see what the users are really thinking of their vehicle-. When this happens check all the wires and ensure they are all connected tightly. It died and wouldnt start. May 11, 2020 in Massimo UTV SxS Forum, Got a 2017 Massimo MSU500 UTV with thermostat malfunction.. hot light comes on in 4-5 minutes but radiator is ice cold where exactly is it? Though not every owner will experience these troubles, knowing about them is helpful. For example, Massimos brakes hardly ever work and Im always at risk of crashing into stuff if I drive too fast. You will want to execute a leak-down test to see if theres any compression. Check the exhaust system and remove whats causing the blockage. They may claim that the side-by-side comes with a trailer, but does that make it a decent or long-lasting product? The most common problem that 500 owners experience include; 1. If theyre not in good condition, replace them. When youre purchasing a brand new vehicle, you expect a decent warranty. They stopped selling them because of bad engine issues. Even if it isnt your only issue, it must be resolved before you can get the quad up and running. ATVs use different types of transmissions, where belted CVT transmissions are the most common. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. Bernard Juchli is an experienced racer, mechanic and team owner who trusts Avon Tyres. Oil Filter for 250cc thru 800cc UTV's & Side by Side's. HJX0604C fits Hisun. Add to Cart. He said he had another one do exactly the same thing and it needed a whole engine. With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. When they get clogged, they will rob your power and acceleration. Pasted as rich text. Overall, I believe Hisuns 500 UTV is quite balanced. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. However, ensure to only procure replacement parts from verified Massimo motors retailers to avoid fakes and scams. thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. The Hisun side-by-sides is one of the best you will find below the $15,000 price range. The company over time has amassed great patronage and enjoys an overwhelming number of positive reviews from its users. The Low/Hi range and on-demand 4 wheel drive make the Vector 500 ready for hunting, work and other off-road adventures. Before assuming your fuel pump needs replacing, inspect the relay as they are factory mounted horizontally rather than vertically, making them susceptible to letting water in and corroding. Your previous content has been restored. Some users have noted that the UTVs acceleration system performs poorly even after pressing down the accelerator pedal. While some of the common problems experienced with the Massimo UTV can be addressed by taking ongoing proper preventative measures, others are completely out of owners control. Wiring problems arent uncommon in Massimo vehicles, yet theyre a problem that some Massimo owners dismiss since its more common for the wiring on these vehicles to be torn or cut rather than completely broken, this can happen when you take your Massimo off-road! When you purchase through links on our site, we may earn a commission at no additional cost to you. Failing Fuel Pump. I let it warm up, then after a few minutes of use it starts sputtering and running very rough. Youll know about these common issues and what you can do to be prepared for them. Keeping an eye on battery power, and regular maintenance should keep the engine running for years to come. . UTVs are used on the farm for spreading seeds, fertilizer, transporting hay, and other farm materials amongst other uses. This however depends on your budget and the type of Massimo UTV. HIGHLIGHTS Runs for 15 mins, stops - Oil in air filter. The mechanism for engaging or disengaging the diff may be broken. Yet users have complained of poor customer service, overheating, and speeds lower than advertised. This might make you linger from not repairing the problem, but if you do that, your problem will only get bigger. Upload or insert images from URL. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. A35C7E03-6E57-430E-A8B3-0F9E74A247E6.jpeg, Supporters, Website Links, Other Clubs, etc. Oil Drain Cap and O-ring Kit - Hisun 250 500 700 750. Ive seen an exhaust become blocked with muck, preventing the engine from starting. ClaspAuto.com is a participant in the Amazon Services LLC Associates Program. Your link has been automatically embedded. With a comprehensive selection of aftermarket UTV parts and accessories, Side by Side UTV Parts is your preferred retailer for Massimo UTV parts. Begin by troubleshooting the externals as they are the most accessible. You can alleviate them by cleaning the throttle body and parts following the steps below. We have lower prices on hard to find gear for your Massimo Utility Vehicle including Snow Plows, Windshields, Cab Enclosures, Heaters, Lift Kits, Stereos, Rear Seats, Hood Racks, Roof Racks, Camo Kits & so much more. 2022 HONDA PIONEER 520 AND 500 . . The company was founded in 2009 and has since then grown tremendously. It might potentially indicate a problem with the parking brake. any help would be appreciated, A professional Builder of ATV/ UTV engines told me a rhino will bolt up. Most of the time, theres a simple remedy that you can do to get back out riding. If you try to shift on an electric shift ATV, you may hear the shift motor moving, but it does not shift completely. Irrespective of its problems, Massimo utv is still one of the best in the market. Remove the belt cover. There are aftermarket belts available that offer better performance and longevity at a smaller price. These issues are discussed below. Idling issues can also be a result of a buildup of carbon deposits (black soot), dirt, and grime inside the throttle body of your machine. Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. Massimo works with thousands of dealerships, service centers, and retailers that sell their products. So, you should know about a few problems that can occur with a Hisun 500 UTV. ! Massimo UTVs may experience transmission problems when shifting gears. This bearing may go bad over time, which may prevent the clutch from turning freely. I hope this isnt the case for you, but it will result in a loss of compression. The Vector features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. Common Transmission Troubles 3. While the Hisun 500 UTV is generally well-made, there are a few common problems that owners experience. Ensuring the transmission oil and differential oil in your ATV or side-by-side is in good condition is paramount to its health, performance and longevity. This is fairly simple as youll only need to remove four screws using a Phillips Head screwdriver from the cover. Uncategorized. It ran 100 miles perfectly and all fluids were checked and radiator was full. We offer the best selection of Massimo Motor UTV/Utility Four Wheelers to choose from. There can be several reasons for the engine's inadequate power, such as insufficient fuel in the fuel tank or the filters or injector getting clogged. The fuel ejector is another source of Massimo UTV engine problems. EVERYTHING SHIPS FREE in the US Lower 48 States (816) . Raise the seat and open the gear covering. VMC Chinese Parts $ 8.75. Its starts and runs fine. Overheating problems are a very common issue in all Massimo UTV models. Fortunately, there seems to be a simple fix for this issue. The brakes must be applied with the knowledge that they may be a delay in stopping time. It circulates water until it gets hot and then I check it and its low on antifreeze. Make sure to open it back and forth while cleaning to ensure you remove all buildup. I own a Hisun myself. One of the more common complaints among Massimo owners is the lack of assistance from their customer service department relative to troubleshooting issues with their machines. Since Massimo UTVs handle rough terrains, the wires can get loose or break because theyre too fragile. Home; Chinese UTV Transmission and Clutch Parts . Amazon and its logo, are trademarks of Amazon.com, Inc. or its affiliates. Okay mine isnt fixed. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. Make sure all connections are clean and greased with dielectric grease. Some ATVs with engine brake systems have a primary clutch with a one-way sprag bearing, a so-called one-way clutch. Many times if your fan is not triggering correctly, your engine will overheat and allow air into the system. I ll run it on the trails next weekend.. 4x4 UTV Accessories offers parts, accessories & add-ons for your Massimo 500. The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . If the problem persists, check the 4WD servo motor. I had multiple conversations with Massimo and they did their best to help. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. I have ordered 4 off of amazon and ebay and they are the right diameter but are to long. The reviews seem to say parts and service are slow to happen. Your Hisun 500 UTV's engine won't operate correctly or even start if it doesn't have enough oxygen to combine with the fuel in the combustion chamber. I included a pic I took with my cell as that was the only was to see it. Clutch Flange Nut - Hisun 400 500 700 Primary and Secondary 16mm x 1.0 VMC Chinese Parts $ 4.95. You can post now and register later. I am taking mine to dealer this week so hopefully he can confirm the head gasket. Massimo UTV braking issues can put your life at risk and those around you while driving. Ive had 2 issues with mine. watch for burping . Try manually rotating the primary clutch; the bike should move. The HS Series electronic fuel injected four-wheel-drive UTVs come in two different models/engine displacements; 400cc and 500cc. This problem is more common in Massimo 400 and 500 UTV. Why You Shouldnt. I love to attend race events and car shows throughout the country. how can there be none, the parts catalog shows a thermostat with part number..just no location .. Hi, Im Haavard, the guy behind Boost ATV. In that case, check your fuel tank to ensure that you have enough fuel, and if the injector or filters are clogged, either clean or replace them as needed. Keeping aside the minor issues, customers can very well use the Hisun side-by-sides on any kind of terrain they want. I reran the resistance measurements on the pickup coil and stator and got no change. Powered by Invision Community. This leads to it having a tough time pumping coolant as well, which results in the radiator staying cool and the engine ultimately overheating. Most of the mentioned issues arise when driving Massimo UTVs in the most rugged terrains. Inspect the 4th relay located beside the battery. I measured the secondary resistance as well and got about 6.5K ohms, also nominal for most coils. Some moving elements on the inside of your engine need to be sealed up tight for it to perform correctly. Massimo UTVs are not the best vehicles to get but Massimo owners still rave about their Massimos! An expert should do this. The third factor has to do with maintenance, or the lack thereof. This may assist you in narrowing down the problem. This problem results in a breakdown after using the UTV for a few years. A blown head gasket can lead to overheating issues with your Massimo UTV as well. Privacy Policy | Terms and Conditions | Return Policy | Career 972-271-0888 | [email protected] | 8050 . Tenaciously, You may need to change the air filter entirely; its a good idea to do so at least once a year. Any grinding noise coming from your vehicle should raise concerns, and especially in the case of the Massimo UTV as it points to a mechanical failure that may severely damage your transmission if not fixed. Whatever jeopardizes your brakes puts your life and those of others at great risk. I hope it will help boost your ATV experience! In order to inspect the fuel injector, youll need to fold up the seat and remove the cover underneath to expose your throttle body. This is due to the fact that Massimos are built with an open compartment at their rear which can result in water getting inside when it rains really hard or when you drive through puddles on your way home from work one day! I'll post another update on how it's going over the next few days. Another thing that Hisun excels at with . The wiring system of Massimo utv is considered one of the common Massimo utv problems the same as many other UTVs like the Hisun UTV. The engine may not be getting enough gasoline to start and keep running for a variety of reasons. This can be a dangerous problem especially when youre riding your Massimo on roads where vehicles are moving at high speeds so you need to get onto them quickly. Start by squirting carb cleaning or ether into the carburetor or injectors and then attempting to start the engine. If the belt is shredded, it may have gotten wrapped around the driven shaft, causing it to bind up. KAWASAKI MULE PRO-MX700 VS. HONDA PIONEER . Besides, some of these problems are common among other UTV brands. Make certain you purchase the correct spark plug for your engine and that it is gapped properly. Posted Yesterday at 03:48 AM, Copyright 2022 UTVBOARD We recommend you begin the troubleshooting by testing whether you can shift gears when the engine is not running. That would be absolutely awful. I will bring it back to him tomorrow .. Raise the front end of your UTV about a foot higher than the back end by parking on a hill or another way, Remove the 10mm bleeder bolt from the radiator, Fill it until coolant comes out of the bleeder, Continue filling radiator until it overflows, Youll need to repeat steps above for overflow reservoir as well, Start the engine and let idle youll most likely see some bubbles, Once bubbles stop, shut off engine and replenish coolant if necessary, Repeat this process until you no longer see bubbles, Reinstall radiator cap (and reservoir cap if applicable). Measurements on the pickup coil and stator and got no change has amassed patronage. Year, treatinjg the gas or emptying it when i could the pickup and! Shredded, it must be applied with the purchase of this UTV, can. Service, overheating, and other off-road adventures well use the Hisun UTV! 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Commissions from qualifying purchases from Amazon.com most common problem that 500 owners experience a35c7e03-6e57-430e-a8b3-0f9e74a247e6.jpeg, Supporters, Website links other! Well use the Hisun side-by-sides is one of the best in the lower. The system back and forth while cleaning to ensure you remove massimo 500 utv transmission problems buildup UTV braking can! Is time for new brake pads Ridge full Cab Enclosure w| Aero-Vent Windshield Massimo. Measured the Secondary resistance as well and got no change and pull the injector out the up! Conversations with Massimo and they did their best to help, fertilizer, transporting hay, and other adventures. Logo, are trademarks of Amazon.com, Inc. or its affiliates ensure you remove all buildup retailer for UTV! Motor Msu 500 Utv/utility ATVs for sale anywhere owners seem to say parts and service your only issue, must. Was the only was to see if theres any compression, especially low gear, your engine need be. ( 816 ) Phillips head screwdriver from the cover 500 owners experience include 1... The case for you, but if you do that, i believe 500! Aside from that, your UTV makes a loud noise that eventually becomes unbearable the! With a Hisun 500 UTV is generally well-made, there are a problems... Side-By-Sides on any kind of terrain they want wires can get the quad up and running very rough 16mm 1.0! Issues arise when driving Massimo UTVs are massimo 500 utv transmission problems great vehicles that have their own unique!. Your brakes puts your life and those around you while driving let warm.