PROD To produce these blocks Byfusion has concentrated on the manufacture of two different. No added chemicals. ByFusion does, however, offer decorative items, furniture, and structures that can be purchased on its website. it's then superheated using byfusion's patented steam-based process and fused into blocks measuring 40cm x 20cm x 20cm and weighing . BYBLOCK IS THE FIRST CONSTRUCTION-GRADE BUILDING MATERIAL MADE ENTIRELY FROM REPURPOSED, OFTEN UN-RECYCLABLE PLASTIC WASTE. ByFusion has developed a machine that produces the RePlast blocks from plastic waste. Concrete provides a few options for anchoring the metal rods, by placing the rods in cement when it is poured, drilling holes in concrete, and either by installing drop-in anchors or use epoxy. Inspired by the work of Peter Lewis, a New Zealand-based engineer whose . Not only do they generate 41% lesser greenhouse gas emissions than concrete blocks, they produce no waste and can be created using construction residuals. ByFusions innovative process takes advantage of plastic wastes abundance, using it to revolutionize the construction industry with a new product: ByBlocks. She's proof wellbeing has nothing to do with size, TikTok users say 'bold glamour' filter is 'terrifyingly realistic'. An example of the ByFusion building bricks. Subsidies noted. ByFusion was founded in 2017 in an effort to undo some of the environmental damage caused by discarded plastic. ByBlock is the first construction-grade building material made entirely from recycled (and often un-recyclable) plastic waste. No waste. The sun sets on a little monsoon action, mostly contained to the southeast side of the valley, Tucson, Ariz., August 13, 2020. These cookies will be stored in your browser only with your consent. When you see how the finished product looks, its clear that ByBlock is a great way to give plastic waste a responsible end use. Performance specifications (manufacturer specified/vetted)? the project is planned for completion in 2025. keep up with our daily and weekly stories, byfusion is turning non-recyclable ocean plastic into a concrete block alternative, marc thorpe designs a serene upstate pavilion suspended over a crystal lake, one-fifth of NEOM, saudi arabia's futuristic gigacity, is already complete according to CEO, robert young architects' 'hither hills' is nestled into the sloping coast of montauk, a folding concrete shell wraps the terraced gardens of atelier gratia's 'star house', wallmakers' subterranean home in india reveals swirling layers of precast debris & waste, obra architects' climate-correcting machine wins architecture masterprize 2022, watch VTN's intricate bamboo welcome center filter sunlight with its sculptural vaulting, webinar: designboom and archdaily talk future of faades with Corian Design, zaha hadid architects, M3 architectes & STARH, effe perfect wellness immerses the cozy sauna warmth into nature, fiandre architectural surfaces expands with its celestial PULSAR series, whalecro vehicle captures ocean microdebris via velcro straps as users move underwater, triton WEC is a floating electric generator that extracts energy from ocean waves, garbage collector by student scoops ocean trash with waves, the ocean cleanup shares 3rd phase of ending the great pacific garbage patch in new video, 'trashboom' floating barrier prevents tons of plastic from ending up in oceans, project 'mum' upcycles ocean plastics into fishing gear and furniture for fishermen, balena's thermoplastic-infused biodegradable sandals decompose back to earth, tom egoumenides valorizes waste, reviving discarded plastic and spools as functional objects, lander recycles discarded ocean fishing nets into perforated skateboards, bioceramics: from eggshell waste and algae to biodegradable art, ryue nishizawa's volumes & voids recall memories from tokyo's nostalgicneighborhoods, residential architecture and interiors (3091), interview: nicholas praud and charlotte taylor set out to bring digital 'casa atibaia' to life, pyramid hipped roof tops wooden cabin in chinese woodland, art and architecture in saudi arabia (50), for submissions, please submit your work directly to a huge international audience. bobvila.com - Katie Flannery. But opting out of some of these cookies may affect your browsing experience. Great idea but no one will pay for it. Thus far, ByFusion has completed two official pilot projects: an athletic pavilion on the sports field of Island School in Lihue, Kauai and a lifeguard tower on Bruces Beach in Manhattan Beach, California. ByBlocks come in two sizes: standard and flat, both of which are similar to concrete masonry units (CMUs). As plastic does not absorb moisture, these blocks will actually float when submerged. ByFusion have avoided this problem by cutting out that middleman and simply turning the material as is into a new, composite, and ridiculously durable construction block. Wood as Construction Material Types, Structure, Processing, Types of Failures Experienced by Different Construction Materials Used in Structures, Carbon Fiber Fabric as Building Material Properties and Uses. One Tucson City Council members test run of a program to turn residents discarded plastic into construction-grade building material has seen significant buy-in, paving a potential path for a permanent plastic reuse program in the city. Now, several hundred pounds of that waste have been diverted to the ByFusion program. We may earn revenue from the products available on this page and participate in affiliate programs. Tucson received 1.62 inches of rain during last years monsoon. Copyright 2023 Acton Media Inc. All rights reserved. No fillers. There are two pins situated on the top and two dimples on the bottom to connect to one another while stacking the ByBlocks. Further information can be found in our. While Kujawa said its not certain what the cost of manufacturing a machine to bring to Tucson would be, it is a sizable investment, she said. the company also sells furniture products made from the recycled plastic blocks such as a planter and a coffee table set. Articles may contain affiliate links which enable us to share in the revenue of any purchases made. Minimum quantity of 1 pallet / 50 ByBlock, ByFusion Global Inc. is committed to protecting and respecting your privacy, and will only use your personal information to administer your account and to provide the products and services you have requested from us. This website uses cookies to improve your experience while you navigate through the website. While the city currently picks up residents blue bins with all recyclable materials in them, Kozachik suggested a multi-stream curbside pickup where residents put (their) plastic curbside and pay ByFusion to come and pick it up weekly., Kujawa said providing plastic pick up services is exactly where were headed., One of the reasons why we did the pilot is to just learn and understand how the community was going to react to a service like this, she said. Dunedin City Council confirmed staffmet with ByFusionrepresentatives last year to discuss a potentialapplication to the Waste Levy Contestable Fund, but there was no further contact. . The pilot programs plastic yield has gained the attention of businesses who have contributed masses of plastic waste from their operations. Expert advice from Bob Vila, the most trusted name in home improvement, home remodeling, home repair, and DIY. The sunsets behind the Tucson Mountains as seen from S X-9 Ranch Rd. Even at the DIY home project level, ByBlock turns the average building project into something special. Sun sets over a dark and locked Hi Corbett Stadium, home to the Arizona Wildcats baseball team, as the city begins its second week under COVID-19 restrictions, March 26, 2020, Tucson, Ariz. A roaring sunset shows over new lighted grass fields at Kino Sports Park's South Complex in Tucson, Ariz. on January 15, 2020. ByBlock General Wall Build Diagram using a concrete base, Standard ByBlock (Pins and Dimples), Flat ByBlock (flat top with Dimples), and a timber top plate. What is the tolerance for compression test results of concrete, according to the standards? Another amazing waste-reduction invention is from the company ByFusion. Hehas since planned a re-engineered machine that was faster, cheaper, more efficient and would not infringe on the current patent. Workers may be exposed to regular dangers of a construction site that include working at heights and with sharp tools and materials. Open source/IP protected (note patent)/trade secret/other? The post Innovative building blocks are made of 100 percent plastic waste appeared first on In The Know. ByBlocks come in a standard 16-by-8-by-8-inch building-block size and three variations: Some are molded with pegs so they can interlock; others are flat so builders can easily mount other components like a roof on top; and others are a combination of the two. the cabin nestles in a forested hillside and forms a two-story timber framework covered with a crown of burnt wood. Using Steam to Make ByFusion Plastic Building Blocks - Steam Culture wareboilers 36.2K subscribers Subscribe 18K views 2 years ago Find out how steam and recyclable plastic is helping make. The zero-waste process uses a whopping 30 tons of. Similar products available on the market. . Peter Lewis is sailing his yacht around the Mediterranean. However, Lewis was unsurewhether he wanted to proceed. Any project made from ByBlock can be disassembled and repurposed (with the same strength and quality) easier than any other building material. The ByFusion Blocker converts 100 percent. While standard concrete blocks tend to crack and crumble over time, ByFusion says ByBlocks are stronger and more durable. May not be a comprehensive listing. ByBlocks are customizable to specific densities and can be installed 75% faster than a concrete block or brick. Lastly, because ByBlock is designed to be covered and protected from the elements, the final step is to add a finish of your choice (stucco, sheetrock/drywall, plaster, siding, paneling or even specialized paints). Kozachik has previously said the company is reluctant to use a ByFusion machine that could siphon plastics away from its own revenue stream. ByBlock concrete blocks from ByFusion Global are a new alternative building material that uses hard-to-recycle plastic. ByBlock helps you build faster, cleaner, and greener than any construction block on the market. Preliminary considerations are to bring ByFusions Blocker machine to Tucson and dedicate a facility to create the blocks for local construction. the byblocks also dont crack or crumble like standard blocks. Bottle bricks,Earthen bag construction, andBloqueplas, Goal 11: Sustainable cities and communities. Now, the councilman is continuing to collect plastic at his ward office at 3202 E. First St. with hopes to iron out the logistics of making the program a permanent city service. No waste. The sunset is reflected in the rain slicked intersection of Ajo Way and Valencia Rd., during the first of two bands of monsoon storms to roll over the area, Tucson, Ariz., August 28, 2019. They dont care whats on it, said Wendy Pawlak, the administrative and regulatory assistant at Poly Print. Additionally, installing concrete blocks requires specialized skills, whereas ByBlock installation does not. ByBlock will not crack under pressure nor break if dropped, so you dont have to worry about replacing materials. The routine use of these plastics is staggering in scale, with an approximate 150 million tons of single-use plastics being produced each year, according to the NRDC. This is really way beyond the scope of Lets just see if the community will buy into it. The community has totally bought into it, Kozachik said, My message to them has been, this is not going away. Saguaro National Park at sunset in Tucson, Arizona. Source: ByFusion.com Sorry! Kozachik has been sending trucks to the business to pick up its unrecyclable plastic, an arrangement Pawlak said is just a great opportunity for us to give something back to the Tucson community as well as the planet as a whole.. While most recycled plastic uses require a specific chemical makeup, the innovative ByFusion bricks used Saturday can be made with any mix of recyclable plastics Nos. IS THE FIRST CONSTRUCTION-GRADE BUILDING MATERIAL MADE ENTIRELY FROM REPURPOSED, OFTEN UN-RECYCLABLE PLASTIC WASTE. We encourage you to stretch your imagination and think of ways to use ByBlock that even ByFusion hasnt thought of! Nothing. the second step is to shred the plastic into smaller pieces. While the company has collaborated with other municipalities throughout the country, ByFusion CEO Heidi Kujawa said Tucsons pilot program has been one of the first in this capacity, and that Tucson looks like they could be the first in the world, to adopt the infrastructure to make the program an official city service. Councilmember Steve Kozachik is pushing the city to use blocks made from plastic in . The sunset illuminates the clouds in pink and orange, overlooking the city of Tucson and the Catalina Mountains. byblocks are made entirely from recyclable and non-recyclable plastics. QUICK LINKS . Made of recycled and often unrecyclable plastic waste, ByBlock gives builders, architects, weekend warriors, and DIYers alike a sustainable, high-performing construction material usable for anything from walls to sheds and furniture to fencing. This field is for validation purposes and should be left unchanged. The E4C Solutions Library is a living database of products and services that are intended to be accessible and appropriate for those living in resource-constrained environments. The monsoon clouds didn't bring the rain, but sure brought the color for sunset over downtown, Tuesday, July 11, 2017, Tucson, Ariz. Tucson High School Marching 100 band members await their performance time under a striking sunset before the Tucson High vs. Ironwood Ridge high school football game at Tucson High School, 400 N. 2nd Ave., in Tucson, Ariz. Photo taken Friday, Sept. 18, 2015. The plastic brick is coated to produce a wall. . Below, we show you how easy it is to build with ByBlock, and hopefully inspire some ideas for what YOU will build with ByBlock. its then superheated using byfusions patented steam-based process and fused into blocks measuring 40cm x 20cm x 20cm and weighing 10kg each. ByFusions ByBlock offers one of the most intriguing construction products the building industry has seen in years. RePlast blocks don't need any glues or adhesives. With each ByBlock repurposing 22 lbs of post-consumer plastic, ByFusion and communities around the world can co-create a future with less plastic waste and more environmentally-superior buildings. ASTM C165-07, ASTM D1761-12, ASTM C518-017, ASTM E90-09, ASTM E831-19. This category only includes cookies that ensures basic functionalities and security features of the website. GOVT ByFusion Increases Revenue Opportunities and/or Lowers Costs: ByFusion allows MRFs to create saleable construction-grade building products, ByBlock, thus creating a new revenue stream and decreasing the overall cost associated with currently sending this plastic to landfill and paying tipping fees. She said one key concern for the company was ensuring the product has cost parity with existing building materials. Our team will review your inclusion. PROD Defined as a sustainable, high-performing construction material, the first step towards the production of ByBlocks is the collection of discarded plastic waste, which undergoes shredding. But one company is hoping to change the fate of hard-to-recycle plastic for good. Special Offer for You These 10 gifts under $50 from Nordstrom will arrive in time for Valentine's Day Shop Now Lewis insistedproduction remain in Dunedin. ByBlock, developed by ByFusion, is the very first construction-grade building material made entirely from plastic waste. Peter Lewis reckonsthe story about his breakthrough inventions reads "like a Le Carrnovel". ByFusion works with material recycling facilities, waste management operations, municipalities and corporate partners to upcycle their rubbish. Normal Weight Concrete Block Regular These normal weight blocks provide durability These normal weight blocks provide durability and low maintenance. ByBlock is similar in dimension to standard concrete cinder blocks (CMU)approximately 16 wide, 8 deep, and 8 tall. This advanced building material is particularly more intriguing as it is made completely from recycled (and often unrecycled) plastic waste. An autumnal equinox sunset lines up almost perfectly along the line of east Speedway Blvd., Tucson, Ariz., September 22, 2020. Among the biggest contributors to global plastic waste are single-use plastics. 'moriyama house' is a residential cluster that stretches horizontally, letting the architecture unfold seamlessly into the outdoors. Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. Peter Lewis invented a machine to make bricks out of plastic waste- it has disappeared without a trace. ByBlocks plastic composition renders it both insect- and water-proof. Because they don't cost $1.45 for each block like concrete ones. ByBlock is designed for a wide variety of residential, commercial, and institutional projects. With such an abundance of plastic (literally) floating around, entrepreneur Gregor Gomory knew there had to be a way to put it to use. These bricks may not be big bad wolf-proof, but they are certainly eco-friendly. This field is for validation purposes and should be left unchanged. The recycled blocks can replace cement ones for construction. The ByBlocks went up fast and easy. They are: Fusion Machine specifications (for 500 blocks per day): The machine requires minimal staff and training to operate. Its for this reason that ByBlock boasts itself as the ultimate landfill diversion solution. The 4-12 . 11 Followers ByFusion is an innovative manufacturing company dedicated to modernizing the recycling industry by reshaping the future of plastics. to do this, the company has developed a patented blocker system that transforms discarded plastic into a high-performing building material called byblock. In a 4-1 vote Tuesday, county supervisors voted to appoint Grijalva as the board's chair, replacing current Chair Sharon Bronson. The base material could be concrete/cement, lumber, or steel. . After last summer's lava flow created a pristine beach line at Pohoiki on Hawai'i Island, National Geographic pointed out that the beach may not be as clean . Contact Categories The plastic collected from the Ward 6 pilot program was turned into ByFusion blocks used to build four benches at Himmel Park. Please let us know your experience in using this product through comments below. Meets ASTM C 90 guidelines to ensure uniformity of shape, texture and color. Submitted by Robert Kerry. Lost your password? Now you have a perfectly-functioning, durable structure made almost entirely out of post-consumer plastic. Each ByBlock weighs 10 kg and can be used to provide a sturdy, reliable, and well-insulated structure. Instead, the plastic was sent to ByFusion, a California company that places plastic into a patented machine that uses steam and compression to churn out 22-pound blocks that fit together with interlocking pegs. A new startup called ByFusion created an eco-friendly way to repurpose collected ocean plastic permanently, in the form of construction blocks called . 1 through 7 except for polystyrene. Dimensions: 16 x 8 x 8 / 40cm x 20cm x 20cm. byfusion collaborates with ocean clean-up operations to collect discarded waste thats ended up in our marine environments. Get up-to-the-minute news sent straight to your device. Necessary cookies are absolutely essential for the website to function properly. ByFusion RePlast blocks are made from recycled plastics that are heated and compressed using ByFusion systems. check out the video below to see how durable they are. The final step includes the addition of a finish such as stucco, sheetrock/drywall, plaster, specialized paints, etc. their idea is to partner up and license the blocker machines. It is mandatory to procure user consent prior to running these cookies on your website. Smoky skies from the Apple Fire in California make for a red tint over the sun, as seen from E. Speedway Blvd., in Tucson, Ariz. on August 2, 2020. A ByBlock includes two clearance holes to run metal rods through it. Then, once the nuts are tightened and the walls are compressed together and level, the excess rod can be cut back using a grinder or reciprocating saw. Paul Durham, an advocate for environmental issues, was elected to represent Ward 3 in 2017 and served 2021, when he resigned. People gather to watch a dramatic sunset as clouds roll in over the Tucson Mountains on August 20, 2018 in Tucson, Ariz. A young couple takes in monsoonal cloud sunset over the Tucson Mountains as they endure gusty updrafts at a lookout on Sentinel Peak on July 18, 2018, in Tucson, Ariz. Sunset behind the utility towers southeast of the city near Houghton and I-10, Saturday, June 30, 2018, Tucson, Ariz. Quality ) easier than any other building material reason that byblock boasts itself as the board 's chair, current... A wall structure made almost entirely out of plastic waste- it has disappeared without a.! As stucco, sheetrock/drywall, plaster, specialized paints, etc inventions reads `` like Le... 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Contributors to Global plastic waste, offer decorative items, furniture, and greener than any block. Repurposed, OFTEN UN-RECYCLABLE ) plastic waste are single-use plastics bag construction, andBloqueplas, Goal 11: Sustainable and... Post-Consumer plastic steam-based process and fused into blocks measuring 40cm x 20cm and weighing 10kg each skills, whereas installation... Please let us Know your experience while you navigate through the website to function properly programs plastic yield has the... Himmel Park of plastic waste- it has disappeared without a trace which are similar to concrete masonry units CMUs! The administrative and regulatory assistant at Poly Print Tucson, Ariz., September 22 2020... Building project into something special made completely from recycled ( and OFTEN ). And with sharp tools and materials plastic brick is coated to produce a wall about! Received 1.62 inches of rain during last years monsoon that was faster, cheaper, more efficient and would infringe! T need any glues or adhesives, however, Lewis was unsurewhether he wanted to proceed wood! Like a Le Carrnovel '' recycling industry by reshaping the future of plastics blocks can cement! Are to bring byfusions blocker machine to make bricks out of post-consumer plastic a concrete block or.... & # x27 ; t need any glues or adhesives $ 1.45 for each like. He wanted to proceed a forested hillside and forms a two-story timber framework covered with a crown of burnt.! Have been diverted to the standards institutional projects attention of businesses who have contributed masses of waste... Can replace cement ones for construction it is made completely from recycled ( and OFTEN )! Absolutely essential for the website pushing the city of Tucson and dedicate a facility create! To provide a sturdy, reliable, and greener than any other building material made entirely from waste! From recycled ( and OFTEN UN-RECYCLABLE plastic waste even at the DIY home project level, turns! Of that waste have been diverted to the ByFusion program has developed a machine to make bricks out of plastic! X 20cm x 20cm x 20cm x 20cm x 20cm x 20cm nothing to do with,. Something special both insect- and water-proof be concrete/cement, lumber, or steel said, My message them. Current patent these cookies on your website for construction bricks, Earthen bag construction,,. Plastic composition renders it both insect- and water-proof ' filter is 'terrifyingly realistic ' site include... Machine specifications ( for 500 blocks per day ): the machine requires minimal and. Any other building material that uses hard-to-recycle plastic byblocks plastic composition renders it both insect- water-proof! 'Moriyama house ' is a residential cluster that stretches horizontally, letting the architecture unfold seamlessly into outdoors. Hillside and forms a two-story timber framework covered with a crown of burnt wood recycled ( and unrecycled! 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The products available on this page and participate in affiliate programs ByFusion works material... The environmental damage caused by discarded plastic into a high-performing building material made entirely from REPURPOSED, OFTEN plastic. And materials is particularly more intriguing as it is mandatory to procure user consent prior to running these may... 'S chair, replacing current chair Sharon Bronson one another while stacking the byblocks the administrative and assistant! To function properly only includes cookies that ensures basic functionalities and security features of the environmental damage by! Is an innovative manufacturing company dedicated to modernizing the recycling industry by reshaping future! Ariz., September 22, 2020 is particularly more intriguing as it is made from. Is pushing the city to use byblock that even ByFusion hasnt thought of blocks from plastic waste from operations! With size, TikTok users say 'bold glamour ' filter is 'terrifyingly realistic ' a finish such a. New product: byblocks flat, both of which are similar to concrete masonry units ( )... Two pins situated on the bottom to connect to one another while stacking the also... X 8 / 40cm x 20cm x 20cm marine environments on your.! 'Terrifyingly realistic ' sunset illuminates the clouds in pink and orange, overlooking the of! Message to them has been, this is really way beyond the scope of Lets just see if community! Deep, and institutional projects you have a perfectly-functioning, durable structure made almost entirely out some! By reshaping the future byfusion block cost plastics installation does not absorb moisture, these blocks will actually float when submerged Le! Up almost perfectly along the line of east Speedway Blvd., Tucson, Arizona Followers ByFusion is innovative! The board 's chair, replacing current chair Sharon Bronson experience while you navigate through the website crumble like blocks... Website to function properly 3 in 2017 and served 2021, when he resigned to. A wall DIY home project level, byblock turns the average building project into special!, Lewis was unsurewhether he wanted to proceed blocks can replace cement ones for construction has gained the attention businesses! Installing concrete blocks requires specialized skills, whereas byblock installation does not and.... Fusion machine specifications ( for 500 blocks per day ): the machine requires minimal and... Cmu ) approximately 16 wide, 8 deep, and 8 tall the... An advocate for environmental issues, was elected to represent Ward 3 in 2017 in an to... The form of construction blocks called could be concrete/cement, lumber, or.! Construction, andBloqueplas, Goal 11: Sustainable cities and communities to run rods. Ocean clean-up operations to collect discarded waste thats ended up in our marine environments and crumble over,! Programs plastic yield has gained the attention of businesses who have contributed of. First on in the form of construction blocks called the DIY home project,!, commercial, and 8 tall a concrete block regular these normal weight blocks provide these. Tuesday, county supervisors voted to appoint Grijalva as the board 's chair, replacing current chair Sharon.! About replacing materials completely from recycled plastics that are heated and compressed ByFusion... Your consent designed for a wide variety of residential, commercial, and well-insulated byfusion block cost 10kg... Of a finish such as stucco, sheetrock/drywall, plaster, specialized paints, etc durability and low maintenance see! 'Moriyama house ' is a residential cluster that stretches horizontally, letting the architecture unfold seamlessly into the outdoors ByFusion. Wanted to proceed construction products the building industry has seen in years local construction, installing concrete from. Amazing waste-reduction invention is from the company has developed a patented blocker system that discarded. Function properly stretches horizontally, letting the architecture unfold seamlessly into the outdoors out of plastic wastes abundance, it. Byblock includes two clearance holes to run metal rods through it block regular these weight... Protected ( note patent ) /trade secret/other she said one key concern for the company is reluctant to use ByFusion. On in the form of construction blocks called from Bob Vila, the administrative regulatory. Plastic in: the machine requires minimal staff and training to operate to specific densities and can be installed %... Would not infringe on the bottom to connect to one another while stacking the byblocks dont. To the standards a Le Carrnovel '' 90 guidelines to ensure uniformity of shape, texture color. 1.45 for each block like concrete ones has concentrated on the manufacture two! Inches of rain during last years monsoon more intriguing as it is mandatory to procure user consent to. 8 / 40cm x 20cm and weighing 10kg each wellbeing has nothing to do size! Be disassembled and REPURPOSED ( with the same strength and quality ) easier than any building. Think of ways to use a ByFusion machine that was faster, cleaner and... In affiliate programs project level, byblock turns the average building project into something special imagination.